Chiller network system - Replacing older chiller system with an energy-efficient chiller system.
Compressed air network - Replacing inefficient GI-compressed air pipeline with aluminum pipeline.
Pumping system - Modifying process pump pipe network to reduce the friction loss. Thereby reducing overall pumping cost of system.
Process improvements - Installing equipment with higher surface temperatures such as Injection Molding Machine Hopper Insulation and Insulation paint on oven with high surface temperature.
Cooling Tower - Reducing the cooling tower’s energy consumption by replacing the CI fan with FRP fan and interlocking the CT fan speed with cooling tower outlet temperature.
Motor system - Shifting from conventional motors to energy-efficient motors and shifting from higher capacity motors to lower capacity motor with load analysis of motor.
The Company has already obtained Energy Management System (EnMS) ISO-50001 for one of its plants located at Bawal and is planning to get all the other plans certified very soon, which shall keep a check on the energy consumption of plant.
As per the objective of the Company for continuous improvement on each process and monitoring real time data to avoid any resource loss, we have installed energy monitoring systems at our plants in Bawal, Dharuhera, Chakan, Bangalore, Sanand. We have plans to completely connect all plants with this cloud-based central monitoring system.
Installed Capacity of Solar Roof Tops
Annual CO2 Savings
(*Based on our production capacity of about 1.5 Million LED headlamps per year, we have saved about 0.5g of CO2 for every km driven per headlamp (0.5g/km for 2w, 1g/km for 4w) by switching to LED lamps from conventional. Assuming an average, people drive about 12,000 km per year, our estimations are based of the assumption that 33% of the time headlamps are used. This means that we have helped save the planet about 3,000 metric tons of CO2 every year.)
